ANALISIS VALUE STREAM MAPPING UNTUK MENGURANGI CYCLE TIME DAN WASTE DI DIVISI DIES & MOLD SHOP CV SINAR BAJA ELECTRIC

Dwinanta, Christyan (2026) ANALISIS VALUE STREAM MAPPING UNTUK MENGURANGI CYCLE TIME DAN WASTE DI DIVISI DIES & MOLD SHOP CV SINAR BAJA ELECTRIC. Undergraduate thesis, Universitas 17 Agustus 1945 Surabaya.

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Abstract

Divisi Dies & Mold Shop CV Sinar Baja Electric mengalami peningkatan cycle time pada proses produksi komponen Top Plate dan Yoke yang disebabkan oleh dominasi aktivitas non-value added dan necessary non-value added, terutama pada motion waste, transportation waste, dan waiting waste. Penelitian ini bertujuan menganalisis kontribusi aktivitas tersebut terhadap peningkatan cycle time serta mengevaluasi dampak perbaikan menggunakan analisis Value Stream Mapping. Metode penelitian meliputi pemetaan aliran proses untuk memperoleh Current State VSM, klasifikasi aktivitas menggunakan Process Activity Mapping, serta analisis akar masalah dengan metode 5 Why. Hasil penelitian menunjukkan total waktu proses awal komponen Top Plate sebesar 5.470 detik dengan persentase aktivitas VA 57%, NVA 22%, dan NNVA 21%, sedangkan komponen Yoke memiliki total waktu 1.675 detik dengan VA 41%, NVA 12%, dan NNVA 47%. Usulan perbaikan mencakup standarisasi langkah kerja, pengurangan aktivitas tambahan, optimalisasi handling material, dan perbaikan tata letak. Setelah perbaikan dianalisis melalui Future State VSM, terjadi penghematan waktu proses masing-masing sebesar 26,27% pada Top Plate dan 19,30% pada Yoke, serta perbaikan aliran proses yang menurunkan lead time menjadi 3 hari 1,6 jam untuk Top Plate dan 3 hari 0,49 jam untuk Yoke. Hasil ini menunjukkan bahwa Value Stream Mapping efektif dalam mengidentifikasi waste, merumuskan perbaikan, serta meningkatkan efisiensi aliran proses pada Divisi Dies & Mold Shop CV Sinar Baja Electric.

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