Penerapan Metode FMEA Untuk Meningkatkan Kualitas Produk Pada Perusahaan Kemasan Plastik. (Application of the FMEA Method to Improve Product Quality in a Plastic Packaging Company).

Kaunang, Willy Neilson (2024) Penerapan Metode FMEA Untuk Meningkatkan Kualitas Produk Pada Perusahaan Kemasan Plastik. (Application of the FMEA Method to Improve Product Quality in a Plastic Packaging Company). Undergraduate thesis, Universitas 17 Agustus 1945 Surabaya.

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Abstract

CV. Sumber Untung Jaya Sejahtera is a manufacturing company focused on producing plastic packaging such as bottles, hangers, and pots. This research aims to identify the factors causing product defects and develop solutions to improve quality. Data were collected through observation and interviews, then analyzed using the FMEA method to find the highest RPN value, as well as Fishbone and 5W1H analysis techniques to provide improvement suggestions. Over the past six months, the products contributing the most to defects were Tp. Sliter Cap PS with a defect rate of 28.62% and Tp. Sahara 35 PS at 35.70%. For Tp. Sliter Cap PS, "Black Spots" were the main defect (53.41%), followed by "Burn Marks" (15.17%) and "Insufficient White Color" (11.70%). For Tp. Sahara 35 PS, "Inner Valve Holes" dominated (44.94%), followed by "Bubbles & Burn Marks" (23.11%) and "Faded Black Color" (14.04%). These three main types of defects contributed to approximately 80% of the total defects. After implementing the improvements, there was a significant reduction in defect rates. Tp. Sliter Cap PS decreased from 0.58% to 0.56%, while Tp. Sahara 35 PS decreased from 8.19% to 5.28%. Strategic recommendations include strengthening inspection processes, enhancing machine maintenance, improving raw material quality, providing employee training, and implementing continuous monitoring and evaluation systems to improve product quality and reduce defect rates.

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