Ramadhan, Arif Rianta (2026) Analisis Tata Letak Fasilitas Produksi Kerupuk Untuk Meningkatkan Produktivitas (Studi Kasus: UD.MAWAR). Undergraduate thesis, Universitas 17 Agustus 1945 Surabaya.
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Abstract
UD. Mawar merupakan sebuah usaha kecil menengah yang memproduksi kerupuk dengan kapasitas produksi harian cukup besar dan berlokasi di Kecamatan Menganti, Kabupaten Gresik. Aktivitas produksi yang berlangsung setiap hari menuntut aliran material yang efisien, namun kondisi tata letak eksisting menunjukkan beberapa hambatan seperti jarak antar stasiun kerja yang berjauhan, alur perpindahan bolak-balik, serta penggunaan ruang yang belum optimal. Kondisi ini menyebabkan meningkatnya waktu perpindahan, tingginya biaya material handling, dan menurunnya produktivitas perusahaan. Untuk mengatasi permasalahan tersebut, penelitian ini menerapkan beberapa metode analisis tata letak, yaitu Activity Relationship Chart (ARC) dan Activity Relationship Diagram (ARD) untuk memetakan tingkat kedekatan antar aktivitas, serta Systematic Layout Planning (SLP) sebagai dasar perancangan tata letak baru. Selain itu, dilakukan pemodelan dan simulasi menggunakan FlexSim 2019 untuk membandingkan performa tata letak eksisting dan tata letak usulan. Hasil penelitian menunjukkan bahwa tata letak usulan dengan pola U-Flow mampu meningkatkan efisiensi secara signifikan. Total jarak perpindahan material berkurang dari 11.616 meter/bulan menjadi 4.800 meter/bulan, atau pengurangan sebesar 58,7%. Waktu perpindahan menurun dari 100,17 menit menjadi 88,33 menit, atau penghematan 11,8%. Biaya material handling turun dari Rp 363.000 menjadi Rp 150.000 per bulan, atau pengurangan 58,7%. Produktivitas material handling meningkat dari 239,5 kg/jam menjadi 271,7 kg/jam, atau peningkatan 13,4% dengan penghematan waktu harian sebesar 6,31 jam. Simulasi FlexSim memperlihatkan peningkatan throughput dan penurunan waktu tunggu, sehingga tata letak usulan terbukti lebih efektif dalam mendukung peningkatan produktivitas UD. Mawar.
| Item Type: | Thesis (Undergraduate) |
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| Uncontrolled Keywords: | Tata Letak Fasilitas, Kerupuk, Meningkatkan Produktivitas |
| Subjects: | T Technology > T Technology (General) T Technology > TS Manufactures |
| Divisions: | Fakultas Teknik > Program Studi Teknik Industri |
| Depositing User: | 1412100199 Arif Rianta Ramadhan |
| Date Deposited: | 09 Jun 2026 08:41 |
| Last Modified: | 09 Jun 2026 08:41 |
| URI: | http://repository.untag-sby.ac.id/id/eprint/42801 |
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