Perbaikan Stasiun Kerja Guna Meningkatkan Efisiensi Gerakan Dan Produktivitas Pada Operator Divisi Cover Oplos PT.XYZ. (Workstation Improvements to Increase Motion Efficiency and Productivity for Operators in the Cover Oplos Division of PT.XYZ).

Samsudin, Arga Juniv (2024) Perbaikan Stasiun Kerja Guna Meningkatkan Efisiensi Gerakan Dan Produktivitas Pada Operator Divisi Cover Oplos PT.XYZ. (Workstation Improvements to Increase Motion Efficiency and Productivity for Operators in the Cover Oplos Division of PT.XYZ). Undergraduate thesis, Universitas 17 Agustus 1945 Surabaya.

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Abstract

PT. XYZ is a company engaged in the production of notebooks and chemicals. One of the challenges faced by the company is the inefficiency of the manual oplos system, which often requires non-ergonomic body movements such as 180-degree rotations. This leads to prolonged cycle times, low productivity, and increased risk of operator injury. This study aims to evaluate and optimize the work system by improving workstations and introducing feeders to minimize unnecessary movements. The methods employed include the Nordic Body Map (NBM) analysis to assess operator physical conditions, right- and left-hand mapping to optimize movements, spaghetti diagrams to map workflow, and a lean manufacturing approach to eliminate non value-added activities. The improvements resulted in significant increases in work efficiency. The average cycle time for two operators was reduced from 639 seconds/rim to 132 seconds/rim, while production output increased from 42 rims to 204 rims within 7.5 working hours. Irregular jobs were successfully reduced from 3.23 hours/shift to 0.07 hours/shift, with efficiency rising from 57% to 99%. These improvements created a more ergonomic work environment, enhanced production capacity, and reduced operator fatigue.

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